+91 9611245599
ravindra@1starspm.com

Automations Machines

Home - Automations Machines

LTM FOR THERMOSTAT HOUSING– DIP TYPE

  • design as per the needs & requirements
  • manufacturing, assembly, supply & prove out at site
  • cost effective solutions
  • automations for high productivity & reduced manpower
  • high end programmable logic control programing panels
  • unique design approach
  • continuous & quality service
  • skilled team for pneumatic & hydraulic circuit design
  • using best of the technology to meet customer requirements
  • continuous improvement
product-img

4-SPINDLE PRE-CAPPING & FINAL CAPPING AUTOMATONS

  • manual loading of caps to belt conveyor – designed accommodate 4 model comp.
  • pitching of components for fixed cap position
  • cap pick & place arrangements using vacuum pad
  • cap pick & tightening spindles
  • torque set thru torque limiter
  • caps moved to final capping thru conveyor
  • caps final torquing thru servo controlled 4 –jaw pneu. gripper
  • ok & ng segregation based torque feedback
  • singling arrangement for printing
  • pitching & positioning arr angement
  • pu clamping pads for clamping the components
  • cycle time 6sec/4component - 1.5sec/comp
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE

6-SPINDLE PRE-CAPPING & FINAL CAPPING AUTOMATONS:

  • manual loading of caps to belt conveyor – designed accommodate 4 model components
  • pitching of components for fixed cap position
  • cap pick & place arrangements using vacuum pad
  • cap pick & tightening spindles
  • torque set thru torque limiter
  • caps moved to final capping thru conveyor
  • caps final torquing thru servo controlled 4 –jaw pneu. gripper
  • ok & ng segregation based torque feedback
  • singling arrangement for printing
  • pitching & positioning arrangement
  • pu clamping pads for clamping the components
  • cycle time 7sec/6component - 1.2sec/comp
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE
product-img
product-img

COUPLER PIPE CUTTING AUTOMATION:

  • coupler pipes cutting into required lengths
  • 4-components per cycle
  • from 40mm to 100mm dia range
  • cutting accuracy : ±0.3mm
  • perpendicular & parallel accuracy: ±0.3mm
  • auto pitching and cutting arrangement
  • high speed spindle with high quality cutting circular saw
  • adjustable feed rate
  • cycle time 5sec/comp
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE

SEMI-AUTOMATIC COUPLER FITTING AUTOMATION

  • coupler fitting into pipe thru servo based tightening
  • couplers loaded on the conveyor manually by operator
  • auto receiving of pipe from cnc machine
  • tightening spindle with float arrangement – avoid thread damage
  • wire rod insertion & bending arrangement after final tightening
  • wire rod stacking arrangement – up to 100rods on one go
  • easy model change over design
  • designed to accommodate 15model comp.
  • auto unloading of assembled comp.
  • coolant sprinkling to coupler before loading to spindle
  • cycle time 35sec/comp
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE
product-img
product-img

CHAMFERING FOR HYDRAULIC ADAPTER

  • chamfering operation for hydraulic adaptors
  • manual loading component
  • servo indexing arrangement with locking mechanism
  • servo mechanism for vertical feeding system
  • spindle with collet holding arrangement
  • suitably designed to accommodate 16 models
  • max cycle time : 8 sec
  • CLIENT: M/S PALOMA TURNING CO PVT LTD, BANGALORE

SEMI-AUTOMATIC MILLING-DRILLING MACHINE :

  • drilling & milling of cpvc coupler
  • comp. loading & unloading manual at station 1
  • servo indexing
  • auto milling at 2nd station
  • auto drilling at third station
  • continue operation
  • cycle time 8sec
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE
product-img
product-img

O-RING INSTALLATION MACHINE

  • two o –ring installation for brass adaptor
  • auto loading of brass adaptor and o-rings using vibrator bowls
  • servo indexing arrangement
  • 1st o-ring installed at station 2nd at station 3
  • inspection of o-ring presence, segregation and unloading at 4th station
  • cycle time 6 sec
  • CLIENT: M/S ASHIRVAD PIPES PVT. LTD., BANGALORE

CUBING FIXTURES FOR COUNTER WEIGHT

  • fixture for cubing/assembly of counter weight , fuel and hydraulic tank
  • fixture with component location, resting and clamping arrangement
  • x & y reference setting blocks for setting right angle on the component
  • height blocks for maintaining height on the component
  • brackets with threaded shafts for positioning the component
  • swing clamp arms with threaded shafts for clamping of the components
  • float arrangement for clamping shafts
  • easy to remove cubing component after assembly
product-img
product-img

CUBING FIXTURES FOR HYD & FUEL TANK

  • fixture for cubing/assembly of counter weight , fuel and hydraulic tank
  • fixture with component location, resting and clamping arrangement
  • x & y reference setting blocks for setting right angle on the component
  • height blocks for maintaining height on the component
  • brackets with threaded shafts for positioning the component
  • swing clamp arms with threaded shafts for clamping of the components
  • float arrangement for clamping shafts
  • easy to remove cubing component after assembly

ELECTROPLATING EQUIPMENT & PLANTS :

  • design as per the needs & requirements
  • manufacturing, assembly, supply & prove out at site
  • ms or ss fabricated gate & cantilever type transport
  • pvc or cpvc, pvdf & pp fabricated immersion tank
  • scada & plc based control panels
  • ons-site support during installations
  • continuously provide high quality service
  • detachable structural arrangement
  • equipment & plants with exhaust system & scrubbers